XL40 KTM LED Headlight Kit w/Shell Baja Designs (17-19) Baja Designs

The Baja Designs XL40 (D/C) LED Headlight Kit with shell for KTM XC-W/XC-W TPI/XC TPI/EXC-F motorcycles is an all-new, moto-specific LED headlight that delivers outstanding performance for trail riders, Dual Sport enthusiasts, and desert riders who need reliable visibility when daylight turns to night. Inspired by the performance of the XL80, the XL40 carries forward the same trail-proven pedigree, delivering 5,224 lumens of usable illumination to a wider range of motorcycles.

Engineered specifically for dirt bikes equipped with lower-output OEM stators, the XL40 draws just 43.5W-making it a powerful lighting upgrade without the large power draw. Paired with our signature XL Trail Lens, the XL40 produces both a vertical and horizontal beam pattern with exceptional near-field and peripheral visibility.

Designed for tight, technical singletrack, the Trail Lens redistributes center beam intensity to eliminate harsh hot spots, improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain.

The XL40 LED Headlight comes pre-installed in a new KTM 17-19 headlight shell, making it a plug-and-play kit for easy installation. Every kit is backed by our 30 day satisfaction guarantee and Lifetime Limited Warranty, ensuring complete peace of mind on every ride.

NOTE: For Hi/Low functionality, you will need our KTM/Husqvarna Hi/Low Harness (12-9016). The Hi-Beam Indicator will always be on when used with our Hi/Low KTM/Husqvarna relay harness.

Kit Includes:

• (1x) XL40 (D/C) Trail Lens Clear
• (1x) KTM 17-19 Headlight Shell
• All Necessary Mounting Hardware

XL40 Specifications (per light):

• Lumens: 5,224 (Hi)/ 1,435 (Low)
• Watts/Amps: 43.5W/3.4A at 12.8V

XL40 ELS Score:

• XL40, Trail lens, high beam: 92 degree /5.9/226'/5224
• XL40 Trail lens, low beam: 74 degree /5.9/119'/1435

The Baja Designs Advantage

• Satisfaction Guarantee 30-Day Money Back Guarantee
• Limited Lifetime Warranty Complete Purchase Protection
• uService Replaceable Lenses And Optics
• ClearView All The Light, Right Where You Need It
• MoistureBlock Waterproof, Rain Proof, Submersible
• CopperDrive Safely Driving LEDs at 100 Percent
• 5000K Daylight Less Driver Fatigue, Natural Color

• Specifications:
  • Product Type: XL40
  • Overvoltage Protection: Built-In
  • Mounting Hardware Included: Yes
  • Lighting Type: Forward Projecting
  • Lighting Technology: LED
  • Lighting Quantity: 4
  • Lighting Modes: Beam
  • Light Quantity: 1
  • Lens Material: Hardcoated Polycarbonate
  • Lens Color: Clear
  • Mounting Hardware Material: Stainless Steel
  • Universal or Specific: Universal
  • Wiring Harness Included: No
  • Wattage (W): 43.5
  • Housing Material: Powder Coated Cast Aluminum
  • Housing Color: Black
  • Description: Trail; Clear
  • Brightness (Lumens): 5,224 (Hi) / 1,435 (Low)
  • Bezel Material: Powder Coated Cast Aluminum
  • Beam Pattern: Trail
  • Average Rated Life (hr.): 49930
  • Amperage Rating (A): 3.4
  • Effective Lighting Score (ELS): High: 92 degree /5.9/226'/5224; Low: 74 degree /5.9/119'/1435

• Standards & Compliance:
  • Standards/Compliance (Water Resistance): IP69K (Waterproof up to 9ft & Pressure Washable)
  • Standards/Compliance (Impact Resistance): IK10 Compliant (Mechanical Impact Testing)
  • Standards/Compliance (Durability): Exceeds MIL-STD810G (Mil-Spec Testing)

• Dimensions:
  • Weight (lbs.): 2.45
  • Length (in.): 4.43
  • Height (in.): 4.43
  • Depth (in.): 3.65

Please verify your bike model and year before purchasing. If you have questions about fitment, contact us at support@elektrischesracing.com or use the chat below — we’re riders, and we’ll help you get the right part.

Installation requirements vary by product and vehicle. Review the product description and available manufacturer instructions before installation. Contact support@elektrischesracing.com for fitment or installation questions.

Will this fit my bike?
Check the product title, description, and fitment details above for compatible models. Not sure? Email support@elektrischesracing.com or use live chat and we’ll confirm before you buy.

How long does shipping take?
Availability and estimated ship time for this exact item are shown above, next to Add to Cart. Processing and shipping times vary by product and fulfillment partner. In-stock orders fulfilled directly by Elektrisches Racing generally process within 1–3 business days; supplier-shipped, made-to-order and backordered items can take longer. Shipping rates and any available free-shipping offers are confirmed at checkout.

Do you offer financing?
Yes! Shop Pay Installments and Affirm are available at checkout.

What’s your return policy?
Eligible unused items may be returned within 14 days of delivery, subject to the store’s refund policy and exclusions. Baja Designs, Warp 9, GUTS Racing, Sur-Ron OEM and KO/EBMX products are not eligible for standard returns or exchanges through Elektrisches Racing; manufacturer warranty claims are handled by the manufacturer — see our Refund Policy for full details.